概况介绍
Container Mixer
A mobile container is attached to the tilting mixing head in the container mixer. The container and mixing head then form the mixing chamber. The bearings and the drive for the mixing tool(s) are located in the mixing head. After the container and mixing head unit is tilted out of the basic position by 180° into the mixing position, the mixing material is located on the mixing tool and is mixed. After tilting the container back and lowering it, the container with the mixture can be removed from the mixer.
- CM 300 i4
- Options CM 300 i4
- Container CM 300
- Discharge station CM 300-450-600
- Technical Data CM 300 i4
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- 商品名称: Container Mixer
- 商品编号: 1440651006860480512
A mobile container is attached to the tilting mixing head in the container mixer. The container and mixing head then form the mixing chamber. The bearings and the drive for the mixing tool(s) are located in the mixing head. After the container and mixing head unit is tilted out of the basic position by 180° into the mixing position, the mixing material is located on the mixing tool and is mixed. After tilting the container back and lowering it, the container with the mixture can be removed from the mixer.
Machine frame
The machine frame bears the stationary part of the mixer, as well as the tilt and mixing drive. The machine frame is executed in a robust welded design made of carbon steel.
Flat Mixing head
The modular i4 mixing head system forms together with the transportable container of the mixer. For better cleanability, the mixing head is flat and made of a stainless-steel plate (1.4301).
Suction device
The suction device is installed in the mixing head and is used to dedust the mixing vessel before opening.
the connection DN 50 is mounted to the machine frame
the mixing head suction device is controlled by the PLC
Mixing tool set i4
The Color i4 mixing tool set is made of stainless steel (1.4301).
It builds up a mixing vortex for steady and quick homogenization of the product. The increased distance between the mixing tool and mixing head as well as the reduced diameter of the mixing tool reduces product sticking at the mixing head very effectively and thus shortens cleaning time.Pneumatic control
The pneumatic control is installed on the machine frame.
Standard components: Aventics
Control system Siemens TP 700
The control system is based on a Siemens S7/1500 PLC with TP 700 Comfort HMI.
The operator panel displays the process data and status messages.
The mixing process can be defined in the form of work steps in a tabular way.
99 Mixing programs with 10 working steps each are available.
The control system is not executed to be placed in any ATEX Zone.
Control cabinet
The control cabinet contains all load, control, and safety interlocks. All electrical connections of actuators and sensors are led from the mixer into the control Cabinet to terminals to be processed.
Rittal Control Cabinet: RAL 7035 (Light grey)
Protection class: IP 54 / NEMA 12
Cable entry through the base.
New generation of container mixer in operation
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Product temperature sensor (optional)
The temperature sensor installed in the mixing head detects the product temperature within the mixing vessel.
PT 100 sensor temperature is displayed in the HMI
5 Program buttons (optional)
The control cabinet resp. the operator panel is executed with 5 program selection buttons. 5 assigned mixing programs can thus be activated directlyNew generation of container mixer in operation
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The container serves as a transport container from the charging station to the mixer, as a mixing container in the mixer, and as a transport container again from the mixer to the further processing station.
The container is movable using 2 fixed and 2 steering wheels.
The container is equipped with forklift pockets. This allows for secure horizontal, as well as vertical transport of the container using a forklift.
Container discharge valve Ø200
A butterfly valve is used for discharging.
The nominal diameter of the discharge valve is 200mm.
Container executed in stainless steel
The entire container including its substructure is made of stainless steel 1.4301.
The inner surface of the container is mirror finished.
The outer surface is glass bead blasted and remains unpainted.
Container flange with seal
The sealing of the container to the mixing head is made using a sealing unit (material Perbunan) installed in the upper flange of the moveable container.New generation of container mixer in operation
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The discharge station is used for the dust-free emptying of the mixing containers.
The mobile containers are pushed with their wheels into the discharge station.
The discharge station consists of:
Guide fork with pneumatic container fixing
Downpipe with pneumatic coupling
Pneumatic rotary cylinder to open/close the container discharge valve
The downpipe made of stainless steel 1.4301 is approx. 1000 mm long.
Discharge pipe Ø200
The discharge pipe connects the discharge station to the subsequent processing.
The pipe is made of stainless steel 1.4301.
Diameter DN 200, length approx. 1000 mm.Control Pneumatic
The discharge station is controlled by a pure pneumatic control system.
The control is installed in a control box at the discharge station.
Operating elements:
Container fixing On/Off
Discharge valve Open/Close
Knocker On/Off (optional)
Key switch Local/Remote operation (optional)
Compressed air supply 6 bar.New generation of container mixer in operation
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New generation of container mixer in operation
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Machine frame
The machine frame bears the stationary part of the mixer, as well as the tilt and mixing drive. The machine frame is executed in a robust welded design made of carbon steel.
Flat Mixing head
The modular i4 mixing head system forms together with the transportable container of the mixer. For better cleanability, the mixing head is flat and made of a stainless-steel plate (1.4301).
Suction device
The suction device is installed in the mixing head and is used to dedust the mixing vessel before opening.
the connection DN 50 is mounted to the machine frame
the mixing head suction device is controlled by the PLC
Mixing tool set i4
The Color i4 mixing tool set is made of stainless steel (1.4301).
It builds up a mixing vortex for steady and quick homogenization of the product. The increased distance between the mixing tool and mixing head as well as the reduced diameter of the mixing tool reduces product sticking at the mixing head very effectively and thus shortens cleaning time.
Pneumatic control
The pneumatic control is installed on the machine frame.
Standard components: Aventics
Control system Siemens TP 700
The control system is based on a Siemens S7/1500 PLC with TP 700 Comfort HMI.
The operator panel displays the process data and status messages.
The mixing process can be defined in the form of work steps in a tabular way.
99 Mixing programs with 10 working steps each are available.
The control system is not executed to be placed in any ATEX Zone.
Control cabinet
The control cabinet contains all load, control, and safety interlocks. All electrical connections of actuators and sensors are led from the mixer into the control Cabinet to terminals to be processed.
Rittal Control Cabinet: RAL 7035 (Light grey)
Protection class: IP 54 / NEMA 12
Cable entry through the base.
New generation of container mixer in operation
Need more information about Container Mixer?
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